HEPA vs ULPA Filter Testing Classification MPPS and Equipment Sensitivity

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The Main Difference Is the Required Penetration Level

HEPA and ULPA filters are both high-efficiency filters, but ULPA classes permit much lower penetration. Under EN 1822, HEPA filters are classified as H13 and H14, while ULPA filters are classified as U15, U16 and U17. Both groups are evaluated at the most penetrating particle size, or MPPS.

The commonly quoted expression 99.97 percent at 0.3 micrometres belongs to particular national or customer definitions of HEPA performance. It should not be used as a universal replacement for EN 1822 or ISO 29463 classification at MPPS.

EN 1822 Classification Overview

Filter groupClassMinimum integral efficiency at MPPS
HEPAH1399.95 percent
HEPAH1499.995 percent
ULPAU1599.9995 percent
ULPAU1699.99995 percent
ULPAU1799.999995 percent

Applicable H and U classes also have local penetration requirements. A complete filter may pass its average integral-efficiency requirement and still fail because one scanned location exceeds the permitted local penetration.

Why the Particle Size Must Not Be Fixed

The MPPS depends on the filter medium, fibre or membrane structure, electrostatic condition and test velocity. It is often within the submicrometre range, but it should not automatically be fixed at 0.3 or 0.12 micrometres.

For formal EN 1822 or ISO 29463 classification, the report must identify the applicable particle size or MPPS procedure. A fixed 0.3 micrometre test can still be useful for a validated internal production-screening method, but the report must state that limited purpose.

Integral Efficiency and Leak Scanning

Integral efficiency measures the average penetration of the complete filter. Local scanning moves a probe across the downstream face and relevant sealing areas to identify pinholes, damaged medium, sealant gaps and assembly defects.

Both results become more difficult to measure as penetration decreases. ULPA testing requires sufficient upstream concentration, very low background counts, controlled dilution, stable airflow, complete probe coverage and enough sampling time to obtain reliable count statistics.

Does ULPA Always Have Higher Pressure Drop

No. A higher filter class often requires a more efficient medium, but the pressure drop of the finished filter also depends on media permeability, installed media area, pleat depth, pleat spacing, frame design and rated airflow. A well-designed ULPA filter can have a lower pressure drop than a poorly designed HEPA filter at a different airflow.

Efficiency and resistance should therefore be compared at the same airflow and with equivalent filter dimensions. The filter class alone does not determine energy consumption.

Equipment Requirements

Test taskHEPA requirementAdditional concern for ULPA
Particle measurementDetector range suitable for the applicable H class and particle sizeHigher sensitivity and reliable submicrometre measurement
Upstream challengeStable aerosol concentration and representative samplingConcentration must support extremely low downstream penetration without detector overload
Leak scanningControlled probe path, speed and coverageLower local penetration limits require stronger count statistics and background control
ReportingIntegral result, local result, airflow, aerosol and classMPPS, detector limits, dilution and low-count validity require closer review

How to Choose the Correct System

  • Define the required EN 1822 or ISO 29463 class and edition.
  • Confirm whether the task is media testing, integral efficiency, factory leak scanning or installed-system integrity testing.
  • Provide the filter dimensions, geometry, rated airflow and maximum resistance.
  • Define the aerosol, particle range, expected penetration and required detector sensitivity.
  • State the production throughput, number of scanning probes and reporting requirements.

SCPUR SC-L8023 is intended for routine HEPA production testing with a 0.3 micrometre particle-measurement configuration. SC-L8023U extends particle measurement to 0.1 micrometres for MPPS-related HEPA and ULPA applications. The final configuration must be selected from the required class and test method.

Applications of HEPA andULPA Filters
Applications of HEPA andULPA Filters

Send us the filter class, dimensions, airflow and required test report. We will determine whether the application requires SC-L8023, SC-L8023U or a customer-specific configuration.

Recommended Test System:SC-L8023 HEPA & ULPA Automatic Filter Scanning System

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