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Air Intake Filter Test System SC-5011

It is used to evaluate the performance of air intake filters.
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  • SC-5011

  • SCPUR

Test Overview

It is used to evaluate the performance of air intake filters . Below are the key test parameters:

1. Restriction and Differential Pressure Test

· Test Purpose: Measures resistance variations at different airflow rates to plot the resistance-airflow curve.

· Test Method:

Select five flow rate points between 50% and 150% of the rated flow.

Record the pressure drop (ΔP) at different flow rates.

· Application: Evaluates airflow capacity and ensures the filter does not excessively restrict engine intake.

2. Initial Efficiency

· Test Purpose: Determines the filter’s efficiency in capturing particles at the start of operation. 

· Test Method:

Uses A4 Fine (fine dust) or A2 Coarse (coarse dust) for testing.

Adds either 20g of dust or a mass equivalent to six times the flow rate (m³/min) (whichever is greater).

Weighs the test filter and absolute filter increment, calculating initial efficiency (%).

· Application: Evaluates the initial filtration capability of new filters.

3. Full-Life Efficiency

· Test Purpose: Measures overall filtration efficiency when the filter reaches its final restriction.

· Test Method:

Dust is continuously introduced until the filter reaches its final pressure drop (e .g., 250 mmH₂O or 2.5 kPa).

Measures cumulative filtration efficiency over the entire test.

· Application: Provides insight into the filter’s performance over its lifespan.

4. Incremental Efficiency

· Test Purpose: Evaluates filtration efficiency at different loading stages before reaching the final restriction.

· Test Method:

Efficiency is measured at 10%, 25%, and 50% of the difference between final and initial pressure drop.

Weighs the test filter and absolute filter, calculating efficiency at each stage.

· Application: Assesses how filtration efficiency changes over time.

5. Dust Holding Capacity Test

· Test Purpose: Measures the total dust mass retained in the filter when it reaches its final restriction.

· Test Method:

Records the total weight difference of the filter before and after the test to determine its dust holding capacity.

The test stops when the rated final restriction (e.g., 2.5 kPa) is reached.

· Application: Determines filter longevity and replacement intervals.


Special Advantages

1. Multi-Function Testing Capability

· The equipment supports not only dust holding capacity testing but also initial resistance testing, resistance-airflow curve analysis, and more, meeting various testing requirements .

· Fully automated testing process, reducing manual intervention and improving efficiency and accuracy.

2. Intelligent Testing Process

· Guided testing system, automatically prompting each step to reduce operational difficulty.

· Automatic electronic scale data reading, precise calculations with no need for manual recording or calculations .

· Automatic airflow and pressure detection, starting the test automatically when conditions are met, ensuring reliable data .

3. High-Precision Nozzle Flow Meter

· Automatic nozzle switching, ensuring accurate flow rate measurement for different testing needs.

· One-touch operation, allowing easy selection of standards and test parameters.

4. High Adaptability and Easy Installation

· Compact design, small footprint, suitable for laboratories and industrial applications.

· Easy installation and flexible design, customizable testing solutions.

· Compatible with various shapes and sizes of filters, making testing straightforward.

5. High-Performance Filtration System

· Uses F8 V-bank reinforced absolute filters, ensuring stable operation under specific pressures and providing more accurate test results.  


Software and Results

1. Real-Time Monitoring and Data Visualization

· Real-time monitoring of resistance and airflow changes, providing intuitive data feedback.

· Visual data presentation, displaying test curves clearly for easier analysis.

· Multiple alerts and warning functions, reducing human error and simplifying operation.

2. Results Output and Data Management

· Automatically generates complete test reports and print labels in Excel format, allowing users to edit and adjust as needed, with clear data analysis and conclusions.

· Supports customization of special formats and multilingual templates, catering to different customer needs.

· Regular automatic backup of historical data, preventing data loss.

3. Remote Monitoring and Maintenance

· Integrated camera and remote control system, enabling remote operations:    

Remote fault diagnosis

Remote debugging


Technical Data

Items

Parameter

Air flow rate

500~4800m3/h, customized

Pressure drop

0~10000 Pa

Testable filter size

Filter assembly testing is not restricted, filter element testing requires a adapters

Dust feeder

SC-189, A2/A4

Dimension (with FFU)

6500mm×3500mm×1800mm


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