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HEPA vs ULPA Filter Testing Classification MPPS and Equipment Sensitivity

शेयर करना:

विषयसूची

The Main Difference Is the Required Penetration Level

HEPA and ULPA filters are both high-efficiency filters, but ULPA classes permit much lower penetration. Under EN 1822, HEPA filters are classified as H13 and H14, while ULPA filters are classified as U15, U16 and U17. Both groups are evaluated at the most penetrating particle size, या एमपीपीएस.

The commonly quoted expression 99.97 percent at 0.3 micrometres belongs to particular national or customer definitions of HEPA performance. It should not be used as a universal replacement for EN 1822 या आईएसओ 29463 एमपीपीएस पर वर्गीकरण.

में 1822 Classification Overview

फ़िल्टर समूहकक्षाएमपीपीएस में न्यूनतम अभिन्न दक्षता
HEPAएच1399.95 percent
HEPAएच1499.995 percent
ULPAयू 1599.9995 percent
ULPAयू 1699.99995 percent
ULPAउ1799.999995 percent

Applicable H and U classes also have local penetration requirements. A complete filter may pass its average integral-efficiency requirement and still fail because one scanned location exceeds the permitted local penetration.

Why the Particle Size Must Not Be Fixed

The MPPS depends on the filter medium, fibre or membrane structure, electrostatic condition and test velocity. It is often within the submicrometre range, but it should not automatically be fixed at 0.3 या 0.12 माइक्रोमीटर.

For formal EN 1822 या आईएसओ 29463 वर्गीकरण, the report must identify the applicable particle size or MPPS procedure. A fixed 0.3 micrometre test can still be useful for a validated internal production-screening method, but the report must state that limited purpose.

Integral Efficiency and Leak Scanning

Integral efficiency measures the average penetration of the complete filter. Local scanning moves a probe across the downstream face and relevant sealing areas to identify pinholes, क्षतिग्रस्त माध्यम, sealant gaps and assembly defects.

Both results become more difficult to measure as penetration decreases. ULPA testing requires sufficient upstream concentration, very low background counts, controlled dilution, stable airflow, complete probe coverage and enough sampling time to obtain reliable count statistics.

Does ULPA Always Have Higher Pressure Drop

नहीं. A higher filter class often requires a more efficient medium, but the pressure drop of the finished filter also depends on media permeability, installed media area, pleat depth, pleat spacing, frame design and rated airflow. A well-designed ULPA filter can have a lower pressure drop than a poorly designed HEPA filter at a different airflow.

Efficiency and resistance should therefore be compared at the same airflow and with equivalent filter dimensions. The filter class alone does not determine energy consumption.

Equipment Requirements

Test taskHEPA requirementAdditional concern for ULPA
कण मापDetector range suitable for the applicable H class and particle sizeHigher sensitivity and reliable submicrometre measurement
Upstream challengeStable aerosol concentration and representative samplingConcentration must support extremely low downstream penetration without detector overload
Leak scanningControlled probe path, speed and coverageLower local penetration limits require stronger count statistics and background control
रिपोर्टिंगIntegral result, local result, वायु प्रवाह, aerosol and classMPPS, detector limits, dilution and low-count validity require closer review

How to Choose the Correct System

  • Define the required EN 1822 या आईएसओ 29463 class and edition.
  • Confirm whether the task is media testing, अभिन्न दक्षता, factory leak scanning or installed-system integrity testing.
  • Provide the filter dimensions, geometry, रेटेड एयरफ्लो और अधिकतम प्रतिरोध.
  • Define the aerosol, कण सीमा, expected penetration and required detector sensitivity.
  • State the production throughput, number of scanning probes and reporting requirements.

SCPUR SC-L8023 is intended for routine HEPA production testing with a 0.3 micrometre particle-measurement configuration. SC-L8023U extends particle measurement to 0.1 micrometres for MPPS-related HEPA and ULPA applications. The final configuration must be selected from the required class and test method.

HEPA और ULPA फ़िल्टर के अनुप्रयोग
HEPA और ULPA फ़िल्टर के अनुप्रयोग

Send us the filter class, DIMENSIONS, airflow and required test report. We will determine whether the application requires SC-L8023, SC-L8023U or a customer-specific configuration.

Recommended Test System:SC-L8023 HEPA & ULPA Automatic Filter Scanning System

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This page has been automatically translated from the English original for convenience. Product models, standards, numerical values and technical limits should be verified against the English version. Please contact SCPUR for project-specific confirmation.